Stalybridge firm fined after half tonne car drops on mechanic

A vehicle salvage firm in Stalybridge has been fined over multiple safety failings after a car weighing more than half a tonne fell from a forklift truck, crushing a young mechanic underneath.

The 22-year-old from Ashton-under-Lyne, who has asked not to be named, suffered severe injuries including broken bones in his back and ribs, a fractured pelvis and a partially collapsed lung in the incident on 25 September 2012.

The car which fell on a young mechanic at North End Salvage Services in Stalybridge.

North End Salvage Services Ltd was prosecuted by the Health and Safety Executive (HSE) after an investigation found the forklift truck was not safe to use, and the employee had been allowed to climb under the car while it was being lifted to drain the fuel tank.

Trafford Magistrates’ Court heard the company had a purpose-built frame to use for emptying fuel tanks before vehicles were crushed, but it had not been used on this occasion.

The employee was reaching under the chassis when the chains on the forklift gave way and the car fell on him. He had to wear a spinal brace for three months and still struggles with lifting, bending and carrying.

The HSE investigation found the company had failed to carry out an annual service on the forklift truck and it had numerous faults. These included the lifting chains being in a dangerous condition due to rust, stiff links and missing parts.

There was also a low level of hydraulic oil in the tank, the handbrake and horn did not work, one of the tyres was badly damaged, and there was no seatbelt.

North End Salvage Services Ltd pleaded guilty to single breaches of the Health and Safety at Work etc Act 1974, Provision and Use of Work Equipment Regulations 1998 and the Lifting Operations and Lifting Equipment Regulations 1998. The company, of Manchester Road in Manchester, was fined a total of £5,000 and ordered to pay £6,000 in prosecution costs.

Speaking after the hearing, HSE Inspector Lorna Sherlock said:

“A young employee suffered severe injuries which are likely to affect him for the rest of his life because of numerous health and safety failings by North End Salvage Services.

“The company had equipment which could have been used to drain the fuel tank safely but instead it allowed a worker to stand under the vehicle while it was being lifted by a forklift truck.

“It’s shocking that the firm allowed multiple faults to develop on the forklift, any one of which should have been a reason to take it out of use. Instead, it continued to be operated and an employee was badly injured as a result.”

Information on preventing injuries caused by workplace vehicles is available at

Notes to editors

  1. The Health and Safety Executive is Britain’s national regulator for workplace health and safety. It aims to reduce work-related death, injury and ill health. It does so through research, information and advice, promoting training, new or revised regulations and codes of practice, and working with local authority partners by inspection, investigation and enforcement.
  2. Section 2(1) of the Health and Safety at Work etc Act 1974 states: “It shall be the duty of every employer to ensure, so far as is reasonably practicable, the health, safety and welfare at work of all his employees.”
  3. Regulation 5(1) of the Provision and Use of Work Equipment Regulations 1998 states: “Every employer shall ensure that work equipment is maintained in an efficient state, in efficient working order and in good repair.”
  4. Regulation 9(3)(a)(ii) of the Lifting Operations and Lifting Equipment Regulations 1998 states: “Every employer shall ensure that lifting equipment which is exposed to conditions causing deterioration which is liable to result in dangerous situations is thoroughly examined…every 12 months.”
  5. HSE news releases are available at

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